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+ 964 770 999 1096
Our company has worked on the new project you have requested. Please review the project details.
50 m3 / Day FCC Fluid Catalytic Cracking Process
The FCC unit generally consists of 8 processing equipment and 6 auxiliary equipment.These equipments are numbered in the technical drawing.
1 - Chimney Heat Recovery
2 - Product evaporation tank
3 - Swift Evaporator (Heating furnace)
4 - Blower Air System
5 - Regenerator
6 - Reactor
7 - Distillation Column
8 - ( a, b, c ) Cooler Heat Exchanger
T1- Raw Material Tank
T2- Asphalt Tank
R - ( 1, 2, 3 ) Blending Reactors
F - ( 1, 2, 3 ) Filter Group
C - Cooling Tower
CF - Chimney Filter
Process Operation and Capacity Information
In the first stage of the process, VGO, HGO and Sludge are sent to the Swift Evaporator Tank (2). Here, the product is heated in the Swift evaporator with the shaking pump and this process is supported by the shaking pump. The product evaporates when it reaches sufficient heat dynamics. Steam is sent to the reactor and raw material is drawn into the system as much as the evaporated product. This system works systematically with fully automatic level indicators, heat indicators.
While the evaporated product is sent to the reactor, it mixes with the catalyst from the regenerator and the three points of the system are in the reactor, the steam leaves the reactor upstream and the catalyst is sent back to the regenerator by special cyclones. In the regenerator, the coke adhering to the catalyst is burned and the catalyst is cleaned and the system works cyclically.
The catalyst moves around the reactor and regenerator circuits at very high speeds in seconds, with 7 tons of catalyst per hour constantly in motion.The heat generated in the regenerator by burning the coke in the catalyst provides most of the heat required for the separation reactions taking place in the reactor and the heat balance between the unit, reactor and regenerator is always kept constant automatically. Coke burned through the catalyst in the regenerator creates a mixture of carbon monoxide and carbon dioxide plus some SOx.
The product vapor sent from the reactor at the final treatment stage is separated into its fractions in the distillation column and final products are obtained.
Products made from the FCC unit.
% 50 - % 60 Gasoline
( High octane and low vapor pressure)
% 30 - % 40 Diesel
( Low cetane )
% 10 - % 15 Base Oil
( Heating, burner fuel)
% 5 - % 8 FCC Slurry
( Aromatic sediment )
( To be used in the process )
Production, Planning, Supply and Price
All technical drawings and design of the project will belong to our company, but as a result of mutual agreement, certain parts of the process will be manufactured by us. Other equipment will be produced by the customer.
3 - Swift Evaparation ( Heating Furnace )
5 - Rejeratör
6 - Reaktör
Other equipment of the process will be produced by your company.
Technical drawings of equipment will be given by our company. And manufacturing checks will be made at intervals.
High speed heating, serpentine design.
900 C resistant material.
Fuel oil and gas burner
22 m3 volume
12 special cyclones
Air distributor plates
Heat and safety systems
12 m3 volume
8 special cyclones
Air distributor plates
Heat and safety systems
All control equipment and gate valves will be supplied in European standards. Welding and material tests will be carried out in the manufacturing group and will be included in the project file.
The system control is designed to operate as full automation. Working software between Swift evaporator, reganator and reactor will be prepared by our company and the electrical panel will be integrated into the other system.
INTERFACE ENERGY works with companies that are experts in their fields in the production of project equipment. Projects are carried out with joint sub-suppliers in works such as welding, cylinder, metal processing and paint.
Purchase of equipment manufacturing materials such as metal sheet, pipe, flash, paint
Reactor Welded Manufacturing
Rejanaratör Welded Manufacturing
Evaporator Welded Manufacturing
General assembly, inspection and preparation
Installation, testing and commissioning of equipment will be carried out.
The production period of system equipment is 3 months in total.
System equipment warranty period is 5 years. (excluding maintenance applications)
Systems will be produced as assembled on steel construction.
50 Ton / Day FCC Unit Process
1 - Swift Evaparator
2 - Genarator
3 - Reactor
4 - Valve and measuring equipment
5 - Catalyst ( 10 Ton )
6 - Steel structure
7 - Automation electrical panel
The shipping of the products belongs to the customer.
Installation and commissioning of the systems are included in the price.
The system will be operated by our company for 1 month.
% 30 Contract Time
% 30 When Equipment is Prepared
% 20 Shipping, handling time
% 20 After the System Started
The customer representative can always visit the manufacturing plants after the job has started. It can request the certificates of the equipment, supervise the general control and work process.
If necessary, he may send the materials to the test and may want to be invited during the pressure and durability tests.
Thank you for requesting a quote from our company. We hope that our offer will be positively received.
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